FUEL
COMBUSTION WITHOUT FUEL ADDITIVE
A typical burner atomizer produces a spray of fuel
oil droplets around 100 microns to 200 microns in diameter, depending on fuel
quality and atomizer design. Typically, the larger fuel droplets do not
completely burn, leaving unburned carbon to collect on heat transfer surfaces
and escape as particulate matter in the exhaust gases. This reduces overall
thermal efficiency. The
flame produced by this combustion radiates heat to the process tubes and
refractory walls.
BURN
OUT DWELL TIME IS LONGER WITH A LONGER FLAME WITH HIGH STACK TEMPERATURE
FUEL
COMBUSTION WITH FUEL ADDITIVE
Heavy fuel oil
treated with F2-21® will transform into high-tech, high-efficient nanotech fuel
oil. Inside the fuel tank, F2-21® builds an exceptionally stable
three-dimensional structure consisting of extremely small water based
nano-clusters (about 3 to 9 nanometers diameter), all evenly distributed within
the fuel. When these nanotech liquid fuels begin to burn in the combustion
zone, they rapidly absorb heat and literally explode. The “micro-explosions”
created by F2-21® improves atomization.
Based on
“micro-explosion theory”, these explosions generate many very significant
benefits:
• Larger (and
still liquid) fuel droplets are broken down into smaller and more readily
vaporized sizes.
• Increased
turbulence improves localized mixing of the air/fuel vapor.
F2-21 NANO
CLUSTERS CONTAIN A WATER BASED CORE RESTRAINED WITHIN A FLEXIBLE MOLECULAR CAGE
BUILT FROM SURFACTANT MOLECULES.
BENEFITS OF SECONDARY ATOMIZATION
SHORTER BURNOUT TIME DUE TO SECONDARY ATOMIZATION
RESULTING IN SHORTER FLAME AND LOWER STACK TEMPERATURE.
The above illustration shows the effect of secondary
atomization in a boiler. This process greatly increases the number and surface
area of the fuel droplets in the flame zone. Since the combustion of fuel is a
surface reaction, the greater the surface area, the less time it takes to burn
out the carbon. This results in overall shorter flame length which reduces the
possibility of flame impinging on the back wall of the boiler. This shorter
flame length most likely creates the condition favorable to reduced fireside
fouling. Shorter flame length allows for a radiant "cool down" period
prior to impingement on boiler surfaces, and therefore, theoretically, less
adherence. Improved atomization creates smaller particle size complexes which
in turn improves the radiant cooling capability.
To give you an idea about the surface area available
for combustion with nanotech fuel the following example will be interesting to
note:
Once in the fuel tank of 100 litres, 10
ml F2-21 (1:10000) would begin to spread and disperse, slowly building a
dynamic, continuously changing, three dimensional lattice type structure
constructed from trillions of tiny F2-21 nano-clusters. Using the 80 litre fuel
tank as an example, F2-21 fuel additive would create a three dimensional
lattice structure built from about 100,000,000,000,000,000,000 individual F2-21
nano-clusters.
Collectively, these nano-clusters would
have a total surface area of about 4,000 square feet (or 370 square meters).
This whole nanotechnology structure would be constructed from using only about10
ml of F2-21.
Another advantage of the
secondary atomization produced by F2-21 due to increased turbulence is a
reduction in the air required for combustion because of more thorough mixing of
the fragmented fuel droplets and combustion air. Reduced excess air reduces the
conversion of fuel sulfur to S03.
Reduction in S03
conversion also reduces low temperature corrosion and inhibits the formation of
acid mist. Flame length and lower excess air should be the key contributor
leading to lower fireside fouling.
Other potential benefits of
emulsified fuel are:
- Elimination of high cost fireside additives.
- Reduction in nitrogen oxide due to reduced excess air and lower
peak flame temperature. High
excess air levels will also result in increased NOx formation because the
excess nitrogen and oxygen in the combustion air entering the flame will
combine to form thermal NOx.
- Increase in thermal efficiency and heat rate due to reduced
fireside deposits and excess air